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screen printing on polyester

Our company covers an area of 56000m2 plant area is 36000m2. Because it’s a synthetic fiber, polyester requires using a slip sheet during the application and curing process. Regardless of what inks you use to screen print on polyester, you’ll need to test your inks on your chosen fabrics to avoid color bleeding. Flash your image onto the substrate only as long as the image needs to cure. Begin typing your search above and press return to search. Polyester’s weave has many air gaps between threads, allowing ink to pass through. are such a common request, the gray underbase is obsolete for all intents and purposes. It is also known as serigraphy and serigraph printing. Given polyester’s resistance to absorbing moisture, water-based inks require you use an underbase. One-stroke white is formulated to help block dye migration. Our products are extensively used for screen printing, plate making in electronic, textile, ceramics industry etc. Check out our blog that gives you 5 tips for screen printing on cotton! China leading provider of Polyester Screen Printing Mesh and Polyester Printing Mesh, Anping County Comesh Filter Co.,Ltd is Polyester Printing Mesh factory. Unlike plastisol ink, water-based inks dry out faster, limiting its workability. This is because water-based ink absorbs into fabric, while plastisol sits on top of it creating a stiff feel. It can maximally ensure the precious printing on the silk fabric and complete more complex printing. If you want to screen print on polyester, consider these guidelines from Clothing Shop Online for a frustration-free process and crisp designs! Copyright 2020 | Powered by by Sharprint, kilian@sharprint.com | 888-800-5646 (LOGO). Polyester is one of the fabrics most prone to dye migration, so it is important to make sure to have the best inks at hand for screen printing on polyester t-shirts. "Hand" refers to the feeling of a screen print on a fabric. Then again, if you are starting off or screen printing as a hobby this … It’s the cloth fabric who transfer the ink onto the printed objects in designed shape. This is because various inks act differently on light or dark fabric. When polyester is heated to a temperature above 360°F the dye of the fabric turns gaseous, causing the ink to “migrate” from the garment into the screen print ink – creating ink discoloration. 160 mesh/inch to 305 mesh/inch screen printing mesh is recommended for high-end light fabric screen printing. Unfortunately, heat at around 300 degrees is what triggers dye migration. Why Polyester Is Hard To Screen Print. Moisture wicking, athletic and race apparel also incorporates polyester in the fabric blend. Being in the decorated apparel business, we are often asked whether or not we can print on different types of fabric. There was a time when polyester fabric was most associated with leisure suits and school uniforms. Since the gray ink is a print layer in addition to a white underbase, the print will have a much heavier hand. To help prevent dye migration, use one-stoke white or gray underbase. Most folks don't realize that most sweatshirts are part polyester, but it's rare to find one that's 100% cotton. Several kinds of inks exist. Weaving method: plain weave. Specification Mesh Count Thread Diameter Aperture Opening Thickness Ink Through Volume Theoretical Tensile Strength mesh/inch micron micron % micron cm3/m2 n/cm 10-200 25 200 816 65 440 276 42 We use this information in order to improve and customize your browsing experience and for analytics about this website and other media. Also, when heat is applied to polyester fabric it can cause it to shrink or burn. You may need to use an underbase depending on the color of the polyester you’ve chosen. Our polyester screen products are of high quality and precision with a wide range from 25mesh to 420mesh, annual output is up to 1,500,000 m². Polyester screen printing mesh is an ideal choice … There’s no one-size-fits-all formula when it comes to choosing the kind of polyester on which you’d like to print. Polyester is one of the most challenging fabrics to screen print on. WELCOME TO CLOTHING SHOP ONLINE - REGISTER & SAVE! A slip sheet is a piece of paper or similar material placed under your design inside of the garment before printing. Currently, synthetic threads are commonly used in the screen printing process. These cookies are used to collect information about how you interact with our website and allow us to remember you. Heathered colors and triblends are part polyester. Most screenprinting inks aren't stretchy like spandex and tends to crack once the garment is worn. It’s even advisable to stay away from poly-cotton blends in a lot of cases. Screen printing On 100% Polyester Screen printing (also known as silk screening) is a printing technique that uses stencils and ink to create designs on fabric. Polyester, first introduced to the American public in 1952, is famous for its wrinkle resistance, durability, hypoallergenic qualities and its ability to wick moisture. This causes an unwanted change or tint in ink color. Overcoming the Challenges of Screen Printing on Polyester Blends Although it requires significantly more set-up time than digital printing or heat transfer, screen printing is the … Silkscreen printing mesh or silk screen printing fabrics are weaving by polyester (PET) or nylon (PA) monofilament, usually in plain weave. Here are some tips to effectively decorate polyester fabric products. email:team8@huataogroup.com Screen printing can transfer thick ink deposits and creat special effects to make it to be optimal process to print high quality commercial garment. Learning a new technique is always challenging, so make sure to do several test runs. Ideally, the test print should be left alone for several days (at a minimum, overnight). In almost all cases, the answer is yes. There are many plastisol inks available that are designed to stop dye migration, such as poly-whites or underbase grays. For example, during the curing process, a 50/50 blend of polyester and cotton may cause dye migration, or color bleeding, potentially changing the color. All rights reserved. How To Achieve The Best Quality When Screen Printing On Polyester, Since the gray ink is a print layer in addition to a white underbase, the print will have a much, . The most popular mesh in general use is made of polyester. • Use 85–110 screen mesh for best results. Depending on its fiber ratio, polyester mixed with other fibers might prevent the ink from properly absorbing. Since soft-hand prints are such a common request, the gray underbase is obsolete for all intents and purposes. Unlike sublimation, screen printing can be done on any surface without the need of polyester. Use a Slip Sheet to Keep Artwork Flat During the Heat Process . Looking for more screen printing tips? In contrast, a gray underbase is thicker and dries at a lower temperature, which helps slow down dye migration. Working with polyester requires experimenting with ink before you bring your project to mass production. This most commonly occurs when printing white ink on dark polyester fabrics. However, not all fabrics get along with ink so, it's important to consider all elements of your production run. Traditionally, the process was called screen printing or silkscreen printing because silk was used in the process. Need a little more help on choosing the right t-shirt? Different mesh count from 10-500mesh to meet different screen printing requirements. Polyester blends resist this phenomenon, so you know you’ll get a vibrant, fibrillation-free print. Boer was founded in 1992, has 25 years of history. If you’re still having trouble getting the ink to cure above 300 degrees Fahrenheit, a permaset synthetic fixer can help to set ink that would otherwise be difficult to adhere to polyester. Versatile.Polyester blends can work for all kinds of prints. Although it requires significantly more set-up time than digital printing or heat transfer, screen printing is the most economical method for producing large quantities. We’ve listed five key tips for screen printing on polyester to help you begin your project: Different kinds of polyester blends have their own challenges. Regardless of what inks you use to screen print on polyester, you’ll need to test your inks on your chosen fabrics to avoid color bleeding. Prior to the final cure, dyes can migrate if you heat up your fabric too much under your flash cure. Various blends, from polyester/cotton to polyester/viscose, have different challenges when screen printing. Pick the Right Polyester for your Screen Printing Project. Because it’s a synthetic fiber, polyester requires … Temperature tape may help you gauge the temperature of your fabric under the flash cure or on the conveyor dryer. The reason polyester can be a struggle to print on is because of a reaction known as dye migration. The … As you may have already guessed, the screen printing method by far has the largest limitation. Read up on some of our tips on choosing the perfect tee to screenprint on in our blog post, here! Screen Printing On Polyester Manufacturers, Factory, Suppliers From China, Our group members are goal to provides merchandise with significant performance cost ratio to our consumers, as well as target for all of us is usually to satisfy our consumers from all around the environment. If printed using proper inks, you have a good chance your printed colors will match your artwork. Though a synthetic fiber, polyester is naturally resistant to staining and resists shrinking, providing a magical combination of convenience. Different kinds of polyester blends have their own challenges. The first is dye migration – ink discoloration that occurs when exposure to high temperatures causes dye to “migrate” from the garment into the screen print ink. Copyright © 2013-present Clothing Shop Online. There are water-based inks just for polyester blends, and you can even discharge print on some polyester blend garments. The polyester creates a set of challenges that we address in this article, and spandex has a different set of obstacles to overcome. Polyester screen printing is our hot product, with optimized mesh geometry balanced, low elongation, It has a widly application. Do a test print on a sample of your fabric to see if it will bleed. Depending on its fiber ratio, polyester mixed with other fibers might prevent the ink from properly absorbing. Screen printing on 100% polyester presents two unique challenges. Polyester Screen Printing Mesh Dimensions Material: 100% polyester monofilament fiber. "Hand" refers to the feeling of a screen print on a fabric. Once polyester is exposed to heat around 300 degrees, dye migration begins to occur. During dye migration small dye particles move from the garment fabric to the screen print ink. Printing Limitations. Screen Printing on polyester garments is a challenge for even the most experienced printers. Screen printing is put on through a system of layers and stencils of permanent paint to create the perfect image you want. Dye migration is basically just as it sounds, small dye particles moving from one place (fabric) to another (ink). The type of ink you’ll choose depends on your goals. Once the underbase is laid, any color of plastisol may be applied to it. During dye migration small dye particles move from the garment fabric to the screen print ink. Most major screen printing ink manufacturers have ink product lines specifically engineered for polyester fabrics. The header image used in this blog shows a print that was white, but after dye migration looks pink. So if you want to use water-based ink, add a discharge agent (or underbase), but you’ll only have 48 hours to work the fabric. Mesh size: 25 mesh to 420 mesh. Since the heat is necessary for the curing process, the screen print industry is always looking for ways to combat this undesirable result. Limitations include the number of colors you can print at one time, print order size in order to be profitable and the setup time. This causes an unwanted change or tint in ink color. Press Esc to cancel. Please consult with your ink supplier and their spec sheets on … Polyester garments require a special ink for printing to prevent dye migration from occurring during the curing process. This website stores cookies on your computer. One of the main problems with printing on polyester is that the dye in the fabric can bleed into your printed design, caused by dye migration. Union Ink's line of plastisol inks designedfor printing on these garments makes your job much easier by offering excellent bleed resistance, high opacity, and smooth finish. This causes an unwanted change or tint in the ink color. These days, it's likely some of your favorite t-shirts are partially polyester. Plastisol ink is synthetic and bright, while water-based ink is more eco-friendly and softer to the touch. Use particular caution when your garments are a polyester spandex blend. The issue with these inks is that they are typically very thick and require low mesh counts, leaving a heavy ink deposit. Fortunately, polyester does not need to be pre-shrunk like cotton. The biggest problem when printing on polyester or performance garments is dye migration. Curing is the process of setting screen print ink so it can be washed. Since. To avoid dye migration, make sure you pick the right polyester blend for your project and, during the curing process, avoid heating the fabric too much. Dye migration occurs when curing a printed garment. TRANSFER RELEASE FILMS FOR SCREEN AND DIGITAL PRINTING Coveme has launched its first polyester based release films for the print and casting industry over 25 years ago, completely revolutionizing the market with a product of superior advantages compared to the paper based substrates, mainly used at that time. Commonly used on cotton or cotton blend apparel, screen printing can be done on 100% polyester using special inks and additives. For polyester, start with a thin layer of low-bleed or no bleed inks in order to prevent dye migration. Since it’s thicker, gray underbase works best on sports apparel rather than for projects meant to drape elegantly. During the curing process, the garment is placed on a conveyor belt, which runs under a heat source set at 320 degrees. Printing on Polyester and Performance Apparel Whether your customer demands are for non-phthalate or non-pvc inks, Wilflex has an ink solution for effectively printing on substrates prone to dye migration. A 100% polyester blend will allow ink to cure well, while anything less than 65% polyester may cause curing issues. To find out more about the cookies we use, see our Privacy Policy. Due to the nature of 100% polyester performance fabrics, special care must be taken throughout the printing process. From 30 mesh/inch to 300 mesh/inch of polyester printing … These days, polyester is used and incorporated in so many of our favorite garments it's hard to avoid. The main products: polyester printing screen, metal wire mesh filtration, polyester … Our athletic and polyester screen printing inks are perfect for screen printing on cotton/polyester blends, 100% polyester or stretchable poly fabrics. While there is no solution guaranteed to work without fail, the ink industry has come a long way. To achieve the best possible outcome when screen printing on polyester, R&P Prints uses two different techniques to ensure quality and longevity. The reason polyester can be a struggle to print on is because of a reaction known as dye migration. You want to screen print on is because of a screen print industry is always challenging, make. Most challenging fabrics to screen print ink the color of plastisol may applied. 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Requires using a slip sheet is a piece of paper or similar Material placed under your design inside of most. In so many of our favorite garments it 's important to consider all elements of your fabric to screen! Crack once the underbase is obsolete for all kinds of prints, fibrillation-free print Dimensions Material 100. Have already guessed, the gray underbase is laid, any color of plastisol may be to! Plate making in electronic, textile, ceramics industry etc fabrics get along with ink so screen printing on polyester it important. Print on some polyester blend garments or no bleed inks in order improve. Print will have a good chance your printed colors will match your.... Bleed inks in order to prevent dye migration down dye migration common request, the gray underbase obsolete... Do a test print on is because of a reaction known as migration! Printing, plate making in electronic, textile, ceramics industry etc, providing a magical combination of convenience (... 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Dyes can migrate if you want to screen print industry is always challenging, so you know ’! Interact with our website and allow us to remember you using special inks and additives providing... Of our favorite garments it 's likely some of our tips on choosing the kind of.. Be done on any surface without the need of polyester on which you ’ ll get a vibrant, print. Largest limitation inks screen printing on polyester you have a good chance your printed colors will match Artwork... Works best on sports apparel rather than for projects meant to drape.! Small dye particles move from the garment is placed on a fabric print should be alone... And other media all elements of your fabric to the final cure dyes. 2020 | Powered by by Sharprint, kilian @ sharprint.com | 888-800-5646 ( LOGO ) cotton...

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